Remote Asset Performance Optimization Using 3D Digital Twin Technology

The Challenge

A large confectionary, food, beverage, and snack manufacturing company faced significant challenges in monitoring and managing their plant operations effectively. Key issues included:

  • Dashboard Complexity: The existing system was multi-layered and cumbersome, making real-time plant status checks inefficient.
  • Steep Learning Curve: New personnel required extended onboarding time due to the complexity of the system, hindering operational efficiency.
  • Operational Inefficiencies: Delayed understanding of plant performance and maintenance needs impacted productivity and safety.

The Objective

To develop a streamlined, real-time monitoring solution that:

  • Simplifies plant supervision by providing a user-friendly interface.
  • Enables quick onboarding of new personnel, reducing learning curves.
  • Ensures proactive issue detection and resolution to enhance safety and productivity.

Key Value to Business

The Solution

Digital Agents Interactive Pvt. Ltd (DAIPL) addressed these challenges by implementing a 3D Digital Twin, a real-time virtual replica of the manufacturing plant. This innovative solution offered:

  • Real-Time Data Integration: The Digital Twin integrated with live sensor data to remotely monitor critical asset performance and operational status.
  • Comprehensive Asset Tracking: Detailed insights into equipment state, fault severity, fault descriptions, and recommended actions were provided for effective troubleshooting.
  • Remote Diagnosis: Enabled online monitoring and diagnosis of issues, allowing timely intervention without physical presence.
  • User-Friendly Interface: Simplified visualization of plant operations, making it easier for new personnel to adapt and manage the system.

The Impact

  • Reduced Risk and Enhanced Safety: Improved monitoring allows for proactive issue detection, reducing hazards and ensuring a safer work environment.
  • Minimized Downtime: Shortened planned and unplanned shutdowns, optimizing productivity.
  • Proactive Operations Management: Real-time insights fostered a proactive approach to maintenance and issue resolution.
  • Regulatory Compliance: Enhanced operational compliance with industry standards through consistent monitoring.

Examples Of Our Expertise

From VR training to AI-powered digital twins, our solutions have transformed operations for global leaders like Coca-Cola and Walmart.

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"Transforming Training with Immersive Innovation"

Working with Digital Agents has been a game-changer for us. Their expertise in XR technology allowed us to create immersive training modules that are engaging, interactive, and highly effective. From concept to execution, the process was seamless, and their team demonstrated exceptional professionalism and innovation at every step. The digital solutions they developed have enhanced our employee learning experiences significantly.

– Alok Saxena, AVP, Information Technology, Coca Cola

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"Delivering Excellence with Simulation-Based Digital Twin VR Solutions"

We are thrilled with the outcome of the Simulation-Based Digital Twin VR Platform project. The Digital Agents Interactive team showcased exceptional professionalism and dedication, consistently delivering high-quality results ahead of schedule. Their technical expertise and responsiveness to our evolving needs made collaboration a pleasure. The platform is set to bring significant value to our business, and we appreciate their ongoing support post-project. We look forward to the opportunity to work together again in the future.

Nitin Jain, Programme Head – EE Industry and Data, Digi-Twin and EE Cooling

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"Pioneering Alternate Reality for Submersible Acoustic Characterization"

I am pleased to certify that Digital Agents Interactive Pvt Ltd has successfully supplied, installed, and commissioned the Alternate Reality Tools for Simulated Survey and Digital Pedagogy for Experimentation aboard our submersible platform for acoustic characterization. The project, completed on 29th March 2023 and accepted on 30th March 2023, met all specifications outlined in our purchase order. Their commendable work and timely execution have significantly contributed to our project objectives.

Shan Victor Pereira, Project Director, SPACE PROJECT, NPOL

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"Empowering Future Innovators with Virtual Nano-Fabrication Training"

I want to express my deepest gratitude to Digital Agents Interactive for their exceptional support and service to vFabLab over the past seven years. Your technical expertise and dedication have been vital in developing our Virtual Laboratory for Nano-fabrication Operations Training. The innovative solutions provided have empowered students worldwide to gain essential skills, greatly impacting their future careers in nanotechnology. We truly value our partnership and look forward to continuing this remarkable journey together.

Dr. Muhammad Mustafa Hussain, Purdue University